machine image
Oval Cage Welding Machine

Specification

  • Model: DLN-16B
  • Wire Qty: 10/12/14/16/20
  • Ring space: can be any value, set in program
  • Cage OD: standard size 64mm*148mm, other sizes optional
  • Input voltage: 380V(2 phase) or customized
  • Power frequency: 50/60Hz
  • Cooling method: natural cooling
  • Air pressure: 0.6-0.8 Mpa
  • Insulation grade: F
  • Designed max capacity of tranformers: 80KVA
  • Tranformer quantity: 2pcs
  • Instant power in sync mode: 36 KVA
  • Instant power in async(time-sharing) mode: 18 KVA
  • Air flow: 300 L/min
  • Weight: about 1500KGS

Features

  • Very high welding speed, e.g. For a 16-wire oval cage, one ring takes only 0.24s
  • Rings are locked while welding, ensures good perpendicularity between ring plane and cage axis
  • Gear rack transmission achieves high precision of ring space, ring space can be set in the program through the user-friendly interface
  • The cage is pulled by servo motor, no accumulated locating tolerance, ring space precision is 0.1mm, pulling speed is 0.4m/s
  • Function of bad weld detection and auto re-welding
  • Material selection, different welding parameters for mild steel, galvanized steel and stainless steel
  • Auto compensation gives enough space to insert the ring when the ring distance is short
  • Rails (standard 7500mm, up to 9000mm) and material shelf equipped and connected to the welding unit. The front end of the rail is adjustment-free. Good linearity can be achieved for wire cages
  • Positioning mould manufactured with wire-cutting process, it features high accuracy, good insulation and long life
  • Four air tanks, short air route inside the machine ensures quick response of the cylinder
  • 25mm front plate resulted from one-time machining, firmly secure that the welding cylinders are on the same plane and perpendicular to the axes, thus the linearity of the cage can be ensured
  • Equipped with powerful micro-computing unit
  • Time-sharing power-on transformer reduces the burden on local electricity grid